#include #include #include "freertos/FreeRTOS.h" #include "freertos/task.h" #include "esp_system.h" #include "esp_log.h" #include "esp_http_server.h" #include "esp_task_wdt.h" #include "nvs.h" #include "cJSON.h" // Project modules #include "config.h" #include "motor_control.h" #include "state_manager.h" #include "wifi_manager.h" // HTTP server handle static httpd_handle_t server = NULL; // Task handles for watchdog static TaskHandle_t main_task_handle = NULL; // Compact HTML web page for control static const char* html_page = "Maxxfan

Maxxfan Controller

" "

Status

Mode: OFF

Speed: 0%

" "

Target: 0%

State: IDLE

" "

Last ON: EXHAUST @ 50%

" "

Ramping...

" "

Direction change cooldown: 0s

" "

Error

Connecting...

" "

Fan Control

" "" "" "

" "

Speed Control

Speed: 50%" "" "" "

" ""; // Initialize watchdog timer void init_watchdog(void) { ESP_LOGI(SYSTEM_TAG, "Setting up watchdog monitoring..."); // Get current task handle and add to watchdog main_task_handle = xTaskGetCurrentTaskHandle(); esp_err_t result = esp_task_wdt_add(main_task_handle); if (result == ESP_OK) { ESP_LOGI(SYSTEM_TAG, "Main task added to watchdog monitoring"); } else if (result == ESP_ERR_INVALID_ARG) { ESP_LOGI(SYSTEM_TAG, "Task already monitored by watchdog"); } else { ESP_LOGW(SYSTEM_TAG, "Watchdog not available: %s", esp_err_to_name(result)); main_task_handle = NULL; // Disable watchdog feeding } } // Feed the watchdog void feed_watchdog(void) { if (main_task_handle != NULL) { esp_err_t result = esp_task_wdt_reset(); if (result != ESP_OK) { MOTOR_LOGD(SYSTEM_TAG, "Watchdog reset failed: %s", esp_err_to_name(result)); } } } // Helper function to set CORS headers static void set_cors_headers(httpd_req_t *req) { httpd_resp_set_hdr(req, "Access-Control-Allow-Origin", "*"); httpd_resp_set_hdr(req, "Access-Control-Allow-Methods", "GET, POST, OPTIONS"); httpd_resp_set_hdr(req, "Access-Control-Allow-Headers", "Content-Type, Accept"); httpd_resp_set_hdr(req, "Cache-Control", "no-cache"); } // HTTP handler for the main web page static esp_err_t root_get_handler(httpd_req_t *req) { set_cors_headers(req); httpd_resp_set_type(req, "text/html"); httpd_resp_send(req, html_page, HTTPD_RESP_USE_STRLEN); return ESP_OK; } // HTTP handler for fan status (GET /status) static esp_err_t status_get_handler(httpd_req_t *req) { // Update cooldown time before reporting motor_update_cooldown_time(); // Get current motor state const motor_state_t* state = motor_get_state(); motor_mode_t last_on_mode; int last_on_speed; motor_get_last_on_state(&last_on_mode, &last_on_speed); // Get WiFi information wifi_info_t wifi_info; wifi_manager_get_info(&wifi_info); char ip_str[16]; wifi_manager_get_ip_string(ip_str, sizeof(ip_str)); ESP_LOGI(SYSTEM_TAG, "Status request - Mode: %s, Current: %d%%, Target: %d%%, State: %s, Ramping: %s, WiFi: %s (%s)", motor_mode_to_string(state->mode), state->current_speed, state->target_speed, motor_state_to_string(state->state), state->ramping ? "YES" : "NO", wifi_manager_status_to_string(wifi_info.status), ip_str); set_cors_headers(req); httpd_resp_set_type(req, "application/json"); cJSON *json = cJSON_CreateObject(); const char* mode_str = "off"; if (state->mode == MOTOR_EXHAUST) mode_str = "exhaust"; else if (state->mode == MOTOR_INTAKE) mode_str = "intake"; const char* state_str = "idle"; switch (state->state) { case MOTOR_STATE_RAMPING: state_str = "ramping"; break; case MOTOR_STATE_STOPPING: state_str = "stopping"; break; case MOTOR_STATE_COOLDOWN: state_str = "cooldown"; break; case MOTOR_STATE_RESTARTING: state_str = "restarting"; break; default: state_str = "idle"; break; } const char* last_on_mode_str = "exhaust"; if (last_on_mode == MOTOR_INTAKE) last_on_mode_str = "intake"; // Motor status cJSON_AddStringToObject(json, "mode", mode_str); cJSON_AddNumberToObject(json, "current_speed", state->current_speed); cJSON_AddNumberToObject(json, "target_speed", state->target_speed); cJSON_AddStringToObject(json, "state", state_str); cJSON_AddBoolToObject(json, "ramping", state->ramping); cJSON_AddNumberToObject(json, "cooldown_remaining", state->cooldown_remaining_ms); cJSON_AddStringToObject(json, "last_on_mode", last_on_mode_str); cJSON_AddNumberToObject(json, "last_on_speed", last_on_speed); // WiFi status cJSON *wifi_json = cJSON_CreateObject(); cJSON_AddStringToObject(wifi_json, "status", wifi_manager_status_to_string(wifi_info.status)); cJSON_AddStringToObject(wifi_json, "ssid", wifi_info.ssid); cJSON_AddStringToObject(wifi_json, "ip", ip_str); cJSON_AddNumberToObject(wifi_json, "rssi", wifi_info.rssi); cJSON_AddBoolToObject(wifi_json, "connected", wifi_manager_is_connected()); cJSON_AddItemToObject(json, "wifi", wifi_json); // Add pending command info if in cooldown if (state->state == MOTOR_STATE_COOLDOWN) { const char* pending_mode_str = "off"; if (state->pending_mode == MOTOR_EXHAUST) pending_mode_str = "exhaust"; else if (state->pending_mode == MOTOR_INTAKE) pending_mode_str = "intake"; cJSON_AddStringToObject(json, "pending_mode", pending_mode_str); cJSON_AddNumberToObject(json, "pending_speed", state->pending_speed); } char *json_string = cJSON_Print(json); if (json_string) { httpd_resp_send(req, json_string, strlen(json_string)); free(json_string); } else { httpd_resp_send_err(req, HTTPD_500_INTERNAL_SERVER_ERROR, "JSON creation failed"); } cJSON_Delete(json); return ESP_OK; } // HTTP handler for fan control (POST /fan) static esp_err_t fan_post_handler(httpd_req_t *req) { char buf[MAX_JSON_BUFFER_SIZE]; int ret, remaining = req->content_len; if (remaining >= sizeof(buf)) { httpd_resp_send_err(req, HTTPD_400_BAD_REQUEST, "Content too long"); return ESP_FAIL; } ret = httpd_req_recv(req, buf, remaining); if (ret <= 0) { if (ret == HTTPD_SOCK_ERR_TIMEOUT) { httpd_resp_send_err(req, HTTPD_408_REQ_TIMEOUT, "Request timeout"); } return ESP_FAIL; } buf[ret] = '\0'; ESP_LOGI(SYSTEM_TAG, "Received POST data: %s", buf); cJSON *json = cJSON_Parse(buf); if (json == NULL) { ESP_LOGE(SYSTEM_TAG, "JSON parsing failed"); httpd_resp_send_err(req, HTTPD_400_BAD_REQUEST, "Invalid JSON"); return ESP_FAIL; } cJSON *mode_json = cJSON_GetObjectItem(json, "mode"); cJSON *speed_json = cJSON_GetObjectItem(json, "speed"); if (!cJSON_IsString(mode_json) || (!cJSON_IsNumber(speed_json) && !cJSON_IsString(speed_json))) { ESP_LOGE(SYSTEM_TAG, "JSON parsing failed - mode: %s, speed: %s", mode_json ? (cJSON_IsString(mode_json) ? mode_json->valuestring : "not_string") : "null", speed_json ? (cJSON_IsNumber(speed_json) ? "number" : (cJSON_IsString(speed_json) ? speed_json->valuestring : "not_number_or_string")) : "null"); cJSON_Delete(json); httpd_resp_send_err(req, HTTPD_400_BAD_REQUEST, "Missing mode or speed"); return ESP_FAIL; } const char* mode_str = mode_json->valuestring; int speed; // Handle both number and string speed values if (cJSON_IsNumber(speed_json)) { speed = (int)speed_json->valuedouble; } else if (cJSON_IsString(speed_json)) { speed = atoi(speed_json->valuestring); } else { speed = 0; } motor_mode_t mode = MOTOR_OFF; // Handle special "ON" command - resume last settings if (strcmp(mode_str, "on") == 0) { ESP_LOGI(SYSTEM_TAG, "ON button pressed - resuming last state"); motor_resume_last_state(); // Save state after ON button using state manager esp_err_t save_result = state_manager_save(); if (save_result != ESP_OK) { ESP_LOGW(SYSTEM_TAG, "Failed to save state after ON button: %s", esp_err_to_name(save_result)); } cJSON_Delete(json); return status_get_handler(req); } else if (strcmp(mode_str, "exhaust") == 0) { mode = MOTOR_EXHAUST; } else if (strcmp(mode_str, "intake") == 0) { mode = MOTOR_INTAKE; } ESP_LOGI(SYSTEM_TAG, "HTTP Request: mode=%s, speed=%d", mode_str, speed); motor_set_speed(mode, speed); // Save state after any motor command using state manager esp_err_t save_result = state_manager_save(); if (save_result != ESP_OK) { ESP_LOGW(SYSTEM_TAG, "Failed to save state after motor command: %s", esp_err_to_name(save_result)); } cJSON_Delete(json); // Send response with updated status return status_get_handler(req); } // HTTP handler for OPTIONS requests (CORS preflight) static esp_err_t options_handler(httpd_req_t *req) { set_cors_headers(req); httpd_resp_set_status(req, "200 OK"); httpd_resp_send(req, NULL, 0); return ESP_OK; } // Start HTTP server static httpd_handle_t start_webserver(void) { httpd_config_t config = HTTPD_DEFAULT_CONFIG(); config.server_port = HTTP_SERVER_PORT; config.max_uri_handlers = HTTP_MAX_URI_HANDLERS; config.recv_wait_timeout = HTTP_RECV_TIMEOUT_SEC; config.send_wait_timeout = HTTP_SEND_TIMEOUT_SEC; ESP_LOGI(SYSTEM_TAG, "Starting server on port: '%d'", config.server_port); if (httpd_start(&server, &config) == ESP_OK) { ESP_LOGI(SYSTEM_TAG, "Registering URI handlers"); // Root handler httpd_uri_t root = { .uri = "/", .method = HTTP_GET, .handler = root_get_handler, .user_ctx = NULL }; httpd_register_uri_handler(server, &root); // Status handler httpd_uri_t status = { .uri = "/status", .method = HTTP_GET, .handler = status_get_handler, .user_ctx = NULL }; httpd_register_uri_handler(server, &status); // Fan control handler httpd_uri_t fan = { .uri = "/fan", .method = HTTP_POST, .handler = fan_post_handler, .user_ctx = NULL }; httpd_register_uri_handler(server, &fan); // OPTIONS handler for CORS preflight httpd_uri_t options_status = { .uri = "/status", .method = HTTP_OPTIONS, .handler = options_handler, .user_ctx = NULL }; httpd_register_uri_handler(server, &options_status); httpd_uri_t options_fan = { .uri = "/fan", .method = HTTP_OPTIONS, .handler = options_handler, .user_ctx = NULL }; httpd_register_uri_handler(server, &options_fan); return server; } ESP_LOGI(SYSTEM_TAG, "Error starting server!"); return NULL; } void app_main(void) { ESP_LOGI(SYSTEM_TAG, "Starting Maxxfan HTTP Controller with State Preservation!"); // Initialize state manager (includes NVS initialization) ESP_LOGI(SYSTEM_TAG, "Initializing state manager..."); esp_err_t ret = state_manager_init(); if (ret != ESP_OK) { ESP_LOGE(SYSTEM_TAG, "Failed to initialize state manager: %s", esp_err_to_name(ret)); return; } // Initialize watchdog timer init_watchdog(); // Initialize motor control system ESP_LOGI(SYSTEM_TAG, "Initializing motor control system..."); ret = motor_control_init(); if (ret != ESP_OK) { ESP_LOGE(SYSTEM_TAG, "Failed to initialize motor control: %s", esp_err_to_name(ret)); return; } // Load saved state and restore motor if appropriate ESP_LOGI(SYSTEM_TAG, "Loading saved state and applying restoration logic..."); esp_err_t load_result = state_manager_load_and_restore(); if (load_result == ESP_OK) { ESP_LOGI(SYSTEM_TAG, "✓ State loaded and restoration logic applied"); } else if (load_result == ESP_ERR_NVS_NOT_FOUND) { ESP_LOGI(SYSTEM_TAG, "ℹ️ No saved state found, using defaults"); } else { ESP_LOGW(SYSTEM_TAG, "⚠️ Failed to load state: %s", esp_err_to_name(load_result)); } // Initialize WiFi manager ESP_LOGI(SYSTEM_TAG, "Initializing WiFi manager..."); ret = wifi_manager_init(); if (ret != ESP_OK) { ESP_LOGE(SYSTEM_TAG, "Failed to initialize WiFi manager: %s", esp_err_to_name(ret)); return; } // Connect to WiFi using default credentials ESP_LOGI(SYSTEM_TAG, "Connecting to WiFi network: %s", WIFI_SSID); ret = wifi_manager_connect_default(); if (ret != ESP_OK) { ESP_LOGE(SYSTEM_TAG, "Failed to start WiFi connection: %s", esp_err_to_name(ret)); return; } // Wait for WiFi connection (with timeout) ESP_LOGI(SYSTEM_TAG, "Waiting for WiFi connection..."); esp_err_t wifi_result = wifi_manager_wait_for_connection(30000); // 30 second timeout if (wifi_result == ESP_OK) { char ip_str[16]; wifi_manager_get_ip_string(ip_str, sizeof(ip_str)); wifi_info_t wifi_info; wifi_manager_get_info(&wifi_info); ESP_LOGI(SYSTEM_TAG, "✓ WiFi connected successfully!"); ESP_LOGI(SYSTEM_TAG, " SSID: %s", wifi_info.ssid); ESP_LOGI(SYSTEM_TAG, " IP Address: %s", ip_str); ESP_LOGI(SYSTEM_TAG, " Signal Strength: %d dBm", wifi_info.rssi); } else if (wifi_result == ESP_ERR_TIMEOUT) { ESP_LOGW(SYSTEM_TAG, "⚠️ WiFi connection timeout - continuing with limited functionality"); } else { ESP_LOGW(SYSTEM_TAG, "⚠️ WiFi connection failed - continuing with limited functionality"); } // Start HTTP server (even if WiFi failed, for debugging) ESP_LOGI(SYSTEM_TAG, "Starting web server..."); httpd_handle_t web_server = start_webserver(); if (web_server) { ESP_LOGI(SYSTEM_TAG, "✓ Web server started successfully"); } else { ESP_LOGE(SYSTEM_TAG, "✗ Failed to start web server"); } // Report final system state after initialization const motor_state_t* final_state = motor_get_state(); wifi_info_t final_wifi_info; wifi_manager_get_info(&final_wifi_info); char final_ip_str[16]; wifi_manager_get_ip_string(final_ip_str, sizeof(final_ip_str)); ESP_LOGI(SYSTEM_TAG, "=== SYSTEM INITIALIZATION COMPLETE ==="); ESP_LOGI(SYSTEM_TAG, "Reset Reason: %s", state_manager_get_reset_reason_string()); ESP_LOGI(SYSTEM_TAG, "Watchdog Reset: %s", state_manager_was_watchdog_reset() ? "YES" : "NO"); // Motor status ESP_LOGI(SYSTEM_TAG, "Motor: mode=%s, target=%d%%, current=%d%%, state=%s", motor_mode_to_string(final_state->mode), final_state->target_speed, final_state->current_speed, motor_state_to_string(final_state->state)); if (final_state->mode != MOTOR_OFF && final_state->target_speed > 0) { ESP_LOGI(SYSTEM_TAG, "🔄 Motor restored to: %s @ %d%%", motor_mode_to_string(final_state->mode), final_state->target_speed); } else { ESP_LOGI(SYSTEM_TAG, "⏸️ Motor remains OFF"); } motor_mode_t last_on_mode; int last_on_speed; motor_get_last_on_state(&last_on_mode, &last_on_speed); ESP_LOGI(SYSTEM_TAG, "Last ON state: %s @ %d%%", motor_mode_to_string(last_on_mode), last_on_speed); ESP_LOGI(SYSTEM_TAG, "User turned off: %s", motor_get_user_turned_off() ? "YES" : "NO"); // WiFi status ESP_LOGI(SYSTEM_TAG, "WiFi: status=%s, SSID=%s, IP=%s, RSSI=%d dBm", wifi_manager_status_to_string(final_wifi_info.status), final_wifi_info.ssid, final_ip_str, final_wifi_info.rssi); // Connection statistics uint32_t total_attempts, successful_connections; esp_err_t last_wifi_error; wifi_manager_get_stats(&total_attempts, &successful_connections, &last_wifi_error); ESP_LOGI(SYSTEM_TAG, "WiFi Stats: %lu attempts, %lu successful", total_attempts, successful_connections); ESP_LOGI(SYSTEM_TAG, "Saved state exists: %s", state_manager_has_saved_state() ? "YES" : "NO"); ESP_LOGI(SYSTEM_TAG, "====================================="); ESP_LOGI(SYSTEM_TAG, "=== Enhanced Maxxfan Controller Ready! ==="); ESP_LOGI(SYSTEM_TAG, "Features: State Preservation, Direction Safety, Motor Ramping, ON Button"); ESP_LOGI(SYSTEM_TAG, "Safety: %d-second cooldown for direction changes", DIRECTION_CHANGE_COOLDOWN_MS / 1000); ESP_LOGI(SYSTEM_TAG, "Memory: Remembers settings after power loss (except watchdog resets)"); ESP_LOGI(SYSTEM_TAG, "WiFi: Enhanced connection management with auto-reconnect"); ESP_LOGI(SYSTEM_TAG, "State Manager: Enhanced NVS operations with validation and recovery"); if (wifi_manager_is_connected()) { ESP_LOGI(SYSTEM_TAG, "🌐 Open your browser and go to: http://%s", final_ip_str); } else { ESP_LOGI(SYSTEM_TAG, "⚠️ WiFi not connected - check network settings"); } // Main loop - reset watchdog periodically and update motor cooldown uint32_t loop_count = 0; while (1) { feed_watchdog(); // Update motor cooldown time for status reporting motor_update_cooldown_time(); // Periodic WiFi status logging (every 30 seconds) if (++loop_count % 10 == 0) { wifi_status_t current_status = wifi_manager_get_status(); if (current_status != WIFI_STATUS_CONNECTED) { ESP_LOGW(SYSTEM_TAG, "WiFi status: %s", wifi_manager_status_to_string(current_status)); } } vTaskDelay(pdMS_TO_TICKS(WATCHDOG_FEED_INTERVAL_MS)); } }